This Pinball Head design is one that I’ve used on all three of my Custom Pinball Machines, and will work with the lower-angled retro-looking cabinets, as well as the steeper multi-level ones. The head has a thinner profile than older games, mainly because less room is needed for electronics and wiring. The angled trim pieces, however, keep the vintage look.
This SolidWorks model is available on the downloads page, as well as DXFs and SVGs of the templates you see here.
Above is a diagram of the parts needed to make the head, along with assembly views. These pieces are cut from either 1×4 or 1×6 pine, which is easy to find at your local hardware store. The light board is 1/2″ plywood, but doesn’t need to be the same high quality as the playfield. A piano hinge is used to attach the light board to the head, allowing access to the back. My preference for score displays is to use vintage brackets, which I’ve included in the template as an example.
There are several extra trim pieces needed to complete the Cabinet and Head assembly. A piece of 1×4 pine stock is cut down to 2.375 wide, and serves to fill the gap between the head and cabinet, as well as act as a corner brace for the rear corners. A 1.75″ long block of 2×2 pine (which is really 1.5″x 1.5″) is used to locate and support the leg bracket during assembly, and also serves as corner reinforcement.